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Coming to Chicago for a Trade Show this fall?

August 25, 2010 - Rockford, IL

Block some time to visit PBC Linear Headquarters and Manufacturing facility

PBC Linear Factory Tour

Chicago’s tradeshow season is fast-approaching, which means many of you will be making the trek into the windy city to see the latest industry developments at IMTS, Assembly Tech and Pack Expo this fall. It also means you will be right in our geographic backyard: a perfect time to set-up a visit to PBC Linear headquarters in Roscoe, IL.

Throughout the upcoming tradeshow season, PBC Linear would like to formerly invite you on a tour of our manufacturing floor. Speak directly with design engineers, tool-room mechanics and all of the people who contribute to the unique benefits we bring to our products and services. Get an up-close look at some of our specialty tooling mills, quality control processes and automated production machines that set us apart as a world-class linear motion manufacturer.

PBC Linear Factory FloorGuided by expert PBC Linear engineers, you will make your way through the plant and get on-site experience of how PBC Linear ensures precision and performance into every product we design. You will also speak with members from our diverse staff of mechanical, design and application engineers to get their perspective on the PBC advantage. Looking for a custom solution? We will walk you through the steps we take to ensure fast-turnaround production on specifically tailored customer applications. As linear motion solution providers, we are always seeking new opportunities to collaborate on a linear motion design. Let us work with you to reduce part counts, simplify assembly and improve machine performance.

So as you come and go through town, why not stop by PBC Linear for a factory tour to see first-hand what we can do for you. To sign up, simply click on the following link and we will work out a schedule tailored to your interests.

Upcoming 2010 Chicago Shows:

IMTS McCormick Place September 13-18
Assembly Tech Donald E. Stephens Convention Center   September 28-30
Pack Expo McCormick Place   October 31-November 3


Download the PBC Linear Fact Sheet

PBC Linear Factory Tour


 
 

 

PBC Linear Provides Upgraded Linear Guide Parts to Bay Area Transit

August 23, 2010 - Rockford, IL

Linear Guide for Bus Driver's Seat
 
Bay Area Rapid Transit transports millions of people on a daily basis. These high volume/high traffic trains employ several ways to save on space. One such way is using positive locking seat adjusters that slide out for easy entry and exit. Recently, BART was looking to upgrade their driver’s seat assemblies with new parts to ensure continued operation. They turned to C & C Enterprises, who began updating and upgrading various parts of the seat. When they came to the linear guide adjustments, they recognized PBC Linear’s Redi-Rail® along with a custom slider. C & C then turned to PBC Linear’s expert product engineering team to work backwards and reverse-engineer the custom Redi-Rail® for the seat.

The seat adjustment application was fairly straight-forward. Utilizing the custom Redi-Rail® assembly, the driver could manually slide out 9’’ at full extension. The seat would then lock into position until further adjustment was necessary. To achieve this, the previous designer created a custom dual carriage slider of their own.

While Redi-Rail® provided optimal linear guidance and smooth motion for the application, PBC Linear engineers thought the custom slider assembly was too bulky and could be improved without necessitating a complete re-design. They immediately set to work creating a new slider. Using a one-piece steel slider component versus the previous dual aluminum sliders, PBC Linear was able to enhance rigidity and performance. The new slider also helped make the entire assembly more cost efficient and easier to install by eliminating a bracket connector; resulting in drastically improved linear guidance adjustment.

After installation, C & C Enterprises indicated that PBC Linear’s new parts were vastly superior to the originals. The new linear guide ensured easier ergonomic adjustment while simplifying assembly delivered with fewer components.

For more information on Redi-Rail® linear guides,
such as more application examples and detailed
technical data, please call 1.800.729.9085, email to marketing@pbclinear.com or visit us at our
CRT dedicated page at CRT.pbclinear.com.



 
 

 

PBC Linear Drives Motion Control Innovation for Leadership Award

August 20, 2010 - Rockford, IL

Vote for PBC Linear as your Design world Leader in Engineering

PBC Linear - 2009 Design World Leadership AwardWe are halfway through the year and Design World’s Leadership in Engineering campaign is starting to heat up. For motion control, PBC Linear has returned to win for the second consecutive year. We are linear motion solution providers and dedicate ourselves to ensuring customers receive the best in world class components, sophisticated single-axis sub-assemblies and fully optimized multi-axis solutions.

PBC Linear has spent much of 2010 testing our knowledge and creating innovative solutions that cater to both broad and specific customer needs. We also devoted our attention to serving the market as reliable experts in all things linear motion. Finally, we launched a new website designed around the specific needs of the engineer to facilitate easy access to all materials in a fresh new look.

Some recent applications this year include a simplified solution to mobile flat-screen TV mounts in homes and commercial buildings using Integral-V™ Technology (IVT). Trak-Kit, the design firm responsible for the mounting system, worked hand-in-hand with PBC to improve their mounting assembly by using IVT to ensure smooth guidance under extended moment loads. IVT helped to significantly reduce the number of assembly components, improved alignment and enhanced performance. Another company used PBC Linear’s engineering expertise to create a customized bearing solution that reduced part count from 6 pieces to 1 piece—drastically decreasing the products assembly time.

We also utilized our engineering expertise to create a new campaign of informative technical videos, whitepapers and webinars to pass our knowledge along to the customer in order to hep them make the best choices in linear motion design possible. Recent issues we have tackled are: 2:1 ratio, pre-load adjustment, where and when to use particular linear guide technologies, and full cost comparisons of IVT vs. competitors. Find out more by registering at pbclinear.com.

For those who have not yet visited our company website, we recently launched a new, more user-friendly design. Made for engineers, by engineers, the new design grants easier access to CAD files, product information and literature/video downloads. Plus the new website features boosted content for all PBC products. Stay tuned, new web developments will continue happening throughout the year.

Another new introduction for this year is the upcoming release of the Low Profile Uni-Guide linear slide. This compact solution embodies the same performance advantages of the already established Uni-Guide in a 24 mm footprint: allowing the slide to provide long-lasting positioning and transfer in confinded, hard-to-reach areas.

As the year draws to a close, PBC Linear will continue to be a driving force for innovation and new linear motion solutions. To vote for your Leader in Engineering, register by visiting designworldonline.com!

For more information on PBC Linear or any of their problem-solving linear motion technology, please call 1.800.729.9085, email to marketing@pbclinear.com, or visit us at www.pbclinear.com.



 
 

 

Design Focus: Two New Integral-V™ Whitepapers Released

July 26, 2010 - Rockford, IL

Integral-V CNC Gantry Video

Don’t forget to check out PBC Linear’s two newly released whitepapers comparing competing technologies with Integral-V™ Technology (IVT): the next-gen linear guide solution. PBC Linear Senior System Design Engineer Kevin Bischel provides the reader with an objective comparison between IVT, profile rail and V-roller technology on potential applications, alignment, performance and cost.

Watch Integral-V provide superior advantages
in CNC router and tooling designs.

Integral-V™ allows for a new way to specify linear guidance into aluminum structures. Hardened steel races are embedded directly into aluminum rails to eliminate fasteners and drastically reduce assembly time. The rails are precision machined using PBC Linear’s proprietary SIMO® process; making it possible to design IVT into existing structures or create a customized extrusion that simplifies the overall assembly, improves performance and comes in at a lower total installed cost. But how does this new technology compare against others?

IVT vs Profile Rail Whitepaper IVT vs V-Roller Whitepaper

That is what Kevin Bischel set out
to describe in his two whitepapers:
IVT vs. Profile Rail
and IVT vs. V-roller.

To view the new whitepapers, click on the links to the right and see how Integral-V™ can make an impactful difference in your linear motion system.


For more information on Integral-V™ Technology (IVT) or any other PBC Linear products, please call 1.800.729.9085, email to marketing@pbclinear.com,
or visit us at our Integral-V™ dedicated website, IVT.pbclinear.com, for downloadable materials
and other application examples.



 
 

 

Simplicity Tough as Nails Application

Pillow Blocks Supply Gentle Lift on CW Shaw Bed of Nails Exhibit

July 23, 2010 - Rockford, IL

CW Shaw Bed-of-Nails“How much do you trust your linear bearing technology?” That is the type of question PBC Linear asks design engineers on multiple different projects demanding reliable performance, long product life, and simple integration. On a bed-of-nails lift table application, the question becomes more to the point. For linear ball-bearings, any slight contamination of the bearing cages can lead to breakage, stalling or total machine failure; which results in a low rate of confidence when lying on a spiky table. CW Shaw Inc, a designer and fabrication firm that specializes in bringing interactive, fun and educational museum exhibits to life was posed with this problem. After considering the design, load, environment and necessary long-term operation, CW Shaw opted for Simplicity pillow block housings to guide the support rails on the bed-of-nails lift table.

To demonstrate the full effect of the exhibit, the lift table needed to be raised/lowered by 3’’, handle loads up to 1000 lbs (for safety) and move at a moderate speed of 5 ft/minute. Potential contamination was also a factor CW Shaw considered. Any trace of dust or particulate posed a risk of system failure; raising safety concerns. Therefore, CW Shaw sought a linear motion system that would not fail under contamination (dust and carpet fibers). Since most museums operate on fixed budgets, CW Shaw also held maintenance-free operation as a crucial design pre-requisite; which is why he turned to Simplicity linear plane bearings and pillow block assemblies.

Simplicity Bearing Pillow BlocksSimplicity products are a proven solution when requiring maintenance-free, worry-free linear motion. Designed and refined for over 25 years, Simplicity technology has been successfully applied in some fo the most extreme environments: temperature extremes, high contamination and shock vibration. The bearings travel using a proprietary Frelon liner which transfers the load and glides over dust and other particulate without damaging the shaft. Also, since they are composed of no rolling elements, Simplicity pillow block housings will NOT catastrophically fail; allowing for reliable and safe linear guidance of the support rails.

Two Simplicity pillow block assemblies were installed at each end of the lift table to support load and guide the lift rails. CW Shaw noted no problems in performance and, over time, has implemented the design for several nail bed exhibits throughout the country—some of which have been running without fail for 5-10 years.

CW Shaw Bed-of-Nails VideoCW Shaw Inc has over two decades of experience in exhibit design and providing visitors with an exciting and informative way to view real world applications. Company owner Charlie Shaw is a self-taught designer who views his unique creations through the eyes of the visitor; allowing him to build engaging exhibit pieces that effectively speak the language of museum goers around the world. To see more examples of CW Shaw exhibits, please visit www.hofl.org.

Watch the Bed-of-Nails in Action!  >

For more information on Simplicity technology, such as more
application examples and detailed technical data, please call 1.800.729.9085, email to marketing@pbclinear.com or
visit us at our RST dedicated page at RST.pbclinear.com.



 
 

 

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